For RV enthusiasts and Airstream owners, the name Zip Dee is synonymous with quality, durability, and a classic aesthetic. These awnings and accessories are built to withstand the rigors of the road while providing a comfortable outdoor living space. Whether you are looking to replace worn-out fabric, find a specific hardware component, or add iconic fold-away chairs to your camping setup, understanding the nuances of these products is essential. This guide provides a comprehensive look at maintaining, repairing, and enjoying your RV accessories for years to come.
Understanding the Zip Dee Design
The primary reason many travelers choose these specific awnings is their unique construction. Unlike many modern alternatives that use plastic or aluminum components, these systems utilize high-quality 304 stainless steel for their hardware. This choice of material ensures that the arms and rafters remain resistant to rust and corrosion, even when exposed to salt air or heavy rain. The fabric used is typically a solution-dyed acrylic, which is known for its breathability and resistance to fading, mold, and mildew.
The Benefits of Stainless Steel Hardware
Stainless steel provides a level of structural integrity that is difficult to match. In high-wind situations, the flexibility and strength of the steel arms help prevent the awning from buckling. Furthermore, the polished finish maintains its appearance over decades, requiring only occasional cleaning to look as good as the day it was installed. This longevity makes it a favorite for those who view their RV as a long-term investment.
Step-by-Step Fabric Replacement
Over time, even the most durable acrylic fabric may eventually need replacement due to extreme weather or accidental damage. Replacing the fabric is a manageable task for most DIY-oriented RV owners, but it requires patience and attention to safety. Because the awning roller contains a high-tension spring, you must exercise caution during the disassembly process.
Preparing for Installation
Before you begin, ensure you have the correct measurements. You will need the length of the roller tube and the distance the awning extends from the vehicle. It is also helpful to have a second person available to assist with sliding the new fabric into the mounting rail. Essential tools usually include a drill, a pop-rivet tool, screwdrivers, and a pair of vice grips to secure the tension spring.
The Replacement Process
1. Secure the Spring: The most critical step is ensuring the internal spring tension is safely managed. Use vice grips to hold the winding shaft before loosening any bolts. 2. Remove the Old Fabric: Once the tension is released or secured, slide the old fabric out of the awning rail on the side of the RV and off the roller tube. 3. Clean the Tracks: Before installing the new material, use a soft brush and mild soapy water to clean the mounting rail and the roller tube groove. 4. Install the New Fabric: Carefully slide the new acrylic fabric into the rail. Applying a small amount of silicone spray to the track can help the fabric glide more easily. 5. Re-tension the Spring: Follow the manufacturer’s specifications for the number of turns required to tension the spring based on your awning’s length. Always count the turns carefully to ensure smooth operation.
Essential Maintenance for Longevity
Regular maintenance is the key to preventing costly repairs. A simple routine can extend the life of your awning and hardware significantly. Most experts recommend a thorough inspection at the beginning and end of every camping season.
Cleaning the Acrylic Fabric
Acrylic fabric should be cleaned regularly to prevent dirt from becoming embedded in the weave. Use a mixture of water and mild soap, such as dish detergent. Avoid using harsh chemicals or pressure washers, as these can strip the water-repellent coating from the fabric. After cleaning, always allow the awning to dry completely before rolling it up for storage. This is the most effective way to prevent the growth of mildew.
Hardware Lubrication
While the stainless steel arms are resistant to rust, the moving joints and sliding tracks benefit from regular lubrication. Use a dry silicone lubricant rather than a heavy grease. Grease can attract dust and road grit, which eventually creates an abrasive paste that wears down the metal. A quick spray on the rafter arms and the claw bars will keep the mechanism operating smoothly without leaving a messy residue.
Exploring Zip Dee Fold-Away Chairs
Beyond awnings, the brand is famous for its specialized fold-away chairs. These are not your standard camping chairs found at big-box stores. They are designed specifically for the limited storage space found in RVs and Airstreams. When folded, these chairs are remarkably thin, often measuring only about two inches in depth. This allows them to be tucked away in narrow closets or under-bed storage compartments.
Design and Comfort
The chairs feature the same 304 stainless steel frames as the awnings, ensuring they are sturdy and rust-proof. The seating material is also the same furniture-grade acrylic fabric, allowing owners to match their chairs to their RV’s awning color scheme. This creates a cohesive and professional look for your campsite. The design focuses on ergonomic support, providing a comfortable seat for lounging around the campfire without the sagging common in cheaper folding chairs.
Finding the Right Replacement Parts
Because these products are built to last for decades, there is a robust market for replacement parts. Whether you need a new claw bar, a replacement rafter arm, or a specific mounting bracket, identifying the correct part is vital. Most components are categorized by the year of manufacture and the specific model of the RV. Looking for stamped part numbers on the hardware or consulting original schematics is the best way to ensure compatibility. Using genuine parts is recommended to maintain the structural integrity and warranty of the system.
Troubleshooting Common Issues
If your awning is difficult to open or close, the issue is often related to alignment or debris. Check the side arms to ensure they are not bent or obstructed. If the fabric is rolling up unevenly, it may have shifted in the mounting rail. This can usually be fixed by centering the fabric and securing it with small set screws. For electric awning models, always check the fuse and battery levels if the motor fails to respond. Most electric systems also include a manual override feature to ensure you are never stuck with an extended awning during a storm.
Conclusion
Taking care of your RV accessories ensures that your outdoor experience remains stress-free and comfortable. By following regular cleaning schedules, lubricating hardware, and addressing repairs promptly, you can enjoy the shade and style of your equipment for many years. Whether you are performing a full fabric replacement or simply adding a set of matching fold-away chairs, these high-quality components are a hallmark of the well-equipped traveler. For more tips on maintaining your vehicle and improving your camping setup, explore our other guides on home and outdoor maintenance.