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A Guide to Kokatat Dry Suits: Choosing and Care

Kokatat is a premier name in paddlesports apparel, widely recognized for producing some of the highest-quality dry suits in the world. For kayakers, canoeists, and rafters, a dry suit is more than just clothing; it is a critical piece of safety equipment designed to keep the wearer dry and prevent hypothermia in cold water environments. Unlike a wetsuit, which traps a thin layer of water against the skin to be warmed by the body, a dry suit acts as a waterproof shell that keeps water out entirely.

Choosing the right Kokatat dry suit involves understanding the different materials, features, and maintenance requirements. This guide provides a straightforward overview of what makes Kokatat a leader in the industry and how to select and care for your investment. By following these practical steps, you can ensure your time on the water is both comfortable and safe.

Understanding the Kokatat Difference

Kokatat has been manufacturing gear in Arcata, California, since 1971. The brand is particularly famous for its long-standing partnership with Gore-Tex, a breathable yet waterproof fabric that revolutionized outdoor gear. Because Kokatat tests every single dry suit they produce for leaks before it leaves the factory, they have built a reputation for unparalleled reliability.

One of the main reasons paddlers choose Kokatat is the longevity of the products. With proper care, these suits can last for over a decade. Additionally, the company offers extensive repair services, allowing users to send in their suits for pressure testing, gasket replacement, and patch repairs, which extends the life of the garment significantly.

Comparing Fabric Options: Gore-Tex vs. Hydrus 3L

When browsing Kokatat dry suits, you will primarily encounter two types of proprietary fabrics. Each has its own benefits depending on your budget and how often you plan to use the suit.

Gore-Tex Pro

Gore-Tex Pro is the gold standard for dry suits. It offers the best breathability, which means it allows sweat vapor to escape while preventing water from entering. This is crucial for high-exertion activities like whitewater kayaking. Gore-Tex models are typically more expensive but come with Kokatat’s most comprehensive warranty and the highest level of durability.

Hydrus 3L

Hydrus 3L is Kokatat’s own three-layer waterproof-breathable fabric. It is a more affordable alternative to Gore-Tex. While it is slightly less breathable than Gore-Tex Pro, it is exceptionally tough and features a soft knit interior layer that feels comfortable against the skin. It is an excellent choice for recreational paddlers or those who are just starting out.

Essential Features of Kokatat Dry Suits

To choose the right suit, you need to understand the technical components that keep the water out. Most Kokatat suits share several key features designed for performance and comfort.

  • Latex Gaskets: These are the tight seals at the neck and wrists. They provide a watertight barrier. While they can feel tight at first, they are essential for keeping you dry during a swim or a roll.
  • Relief Zippers: These allow you to use the bathroom without taking off the entire suit. Men’s suits typically feature a front relief zipper, while women’s suits often feature a “drop seat” or a specially positioned relief zipper.
  • Dry Socks: Most modern Kokatat suits come with built-in fabric socks made of Gore-Tex or Hydrus. These keep your feet completely dry and are much more comfortable and durable than older latex ankle gaskets.
  • Over-skirts: Many models include an extra flap of fabric around the waist. This is designed to sandwich your kayak’s spray skirt, creating a more water-resistant seal between you and the boat.

Popular Kokatat Models

Kokatat offers several models tailored to different types of paddling. Identifying your primary activity will help you narrow down the options.

The Meridian

The Meridian is the most popular dry suit in the Kokatat lineup. It is a versatile choice for both whitewater and sea kayaking. It features an over-skirt, a chest pocket, and reinforced knees and seat for added durability in high-wear areas.

The Odyssey

The Odyssey is designed specifically for sea kayakers and touring. It includes a removable hood, reflective accents for visibility, and more pockets for storing small items like snacks or a compass. It is built for long days on open water where weather conditions can change rapidly.

The Icon

The Icon is a simplified, rugged suit favored by whitewater paddlers. It features a rear-entry zipper across the shoulders, which some paddlers find provides better mobility in the chest and torso when performing aggressive paddle strokes.

How to Ensure a Proper Fit

A dry suit must fit correctly to function safely. If the suit is too tight, it will restrict your movement and may cause the gaskets to tear. If it is too large, excess fabric can become heavy and cumbersome if you end up in the water.

When trying on a suit, always wear the layers you plan to use underneath, such as a fleece union suit or synthetic base layers. Practice a paddling motion with your arms and sit in a seated position to ensure the suit does not pull uncomfortably at the back or crotch. Kokatat offers a wide range of sizes, including “king” sizes and custom sizing options for those who do not fit into standard charts.

Maintenance and Long-Term Care

Because a dry suit is a significant investment, proper maintenance is vital. Saltwater, UV rays, and body oils can degrade the materials over time if not managed correctly.

  1. Rinse After Use: Always rinse your suit with fresh water after every outing, especially if you have been paddling in saltwater. This prevents salt crystals from damaging the zippers and the waterproof membrane.
  2. Gasket Care: Apply a silicone-based protectant, such as 303 Aerospace Protectant, to the latex gaskets every few weeks. This prevents the latex from drying out and cracking. Avoid using petroleum-based products, as these will dissolve the latex.
  3. Zipper Lubrication: Use a dedicated zipper wax or lubricant on the plastic or metal teeth. This ensures the zipper moves smoothly and maintains a watertight seal. Never force a stuck zipper.
  4. Proper Storage: Store your suit in a cool, dry place out of direct sunlight. Hang it on a thick, padded hanger or fold it loosely. Avoid sharp folds in the zippers, as this can cause them to kink and leak.

Safety Considerations

It is important to remember that a dry suit provides no inherent insulation; it only provides a barrier against water. To stay warm, you must wear appropriate moisture-wicking layers underneath. Avoid cotton, as it stays cold and heavy when damp. Instead, choose wool or synthetic fabrics.

Before heading out, always perform a “burp” of your suit. Squat down and pull the neck gasket slightly away from your skin to vent excess air. This prevents the suit from ballooning if you fall into the water, which can make it difficult to swim or get back into your boat.

Kokatat dry suits are a reliable choice for anyone serious about water sports. By selecting the right fabric for your needs and maintaining the seals and zippers, you can enjoy many years of dry, safe paddling. For more information on outdoor gear and safety, explore our other guides on water safety and equipment maintenance.